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ABS-5012 PolyCore™ [Polymaker pellets] 3Kg

ABS-5012 PolyCore™ [Polymaker pellets] 3Kg

The PolyCore ABS pellets by Polymaker are available in a 20 % glass fibre blend as ABS-5012 or a 20 % carbon fibre composite – ABS-5022.

Both varieties were developed specially for BAAM (Big Area Additive Manufacturing).

Both varieties of the PolyCore ABS pellets offer cost effectiveness and great printability, and are a great material for moulding and tooling at low to middle temperatures. The PolyCore ABS-5012 pellets are ideal for the additive manufacturing of architecture moulds and general prototyping.

Thanks to the carbon fibre included in their formula, the Polycore ABS-5022 pellets additionally demonstrate great mechanical properties, dimensional stability, and high thermal conductivity (low coefficient of thermal expansion). This makes the PolyCore ABS-5022 pellets suitable for applications that require thermal resistance and durability, for example low-to-middle temperature composite tooling or marine prototyping.

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SKU PC-ABS-5012-3 Category Tags , , , Brand:

Product description

PolyCore ABS-5022 Technical Data Sheet 


Basic Properties

PropertyTesting MethodTypical Value
Density (g/cm³ at 21.5 °C)ASTM D792 (ISO 1183, GB/T 1033)1.21
Melt index (g/10 min)? °C, ? kg12.7
Glass transition temperature (°C)DSC, 10 °C/min96
Vicat Softening temperature (°C)ASTM D1525 (ISO 306 GB/T 1633)109
Heat Deflection Temperature (°C)ISO 75 1.8MPa / 0.45MPa96 / 102

Mechanical Properties

PropertyTesting MethodTypical Value
Young’s modulus (MPa)ASTM D638 (ISO 527, GB/T 1040)7343 ± 158
Tensile strength (MPa)ASTM D638 (ISO527, GB/T 1040)90.6 ± 0.9
Elongation at break (%)ASTM D638 (ISO527, GB/T 1040)2.3 ± 0.1
Bending modulus (MPa)ASTM D790 (ISO 178, GB/T 9341)6328 ± 317
Bending strength (MPa)ASTM D790 (ISO 178, GB/T 9341)119.3 ± 2.7

Mechanical Properties (X-Y Specimens)

PropertyTesting MethodTypical Value
Young’s modulus (MPa) (X-Y)ASTM D638 (ISO 527, GB/T 1040)3994 ± 159
Tensile strength (MPa) (X-Y)ASTM D638 (ISO527, GB/T 1040)74.6 ± 3.8
Elongation at break (%) (X-Y)ASTM D638 (ISO527, GB/T 1040)9.7 ± 0.7
Bending modulus (MPa) (X-Y)ASTM D790 (ISO 178, GB/T 9341)5410 ± 519
Bending strength (MPa) (X-Y)ASTM D790 (ISO 178, GB/T 9341)107.2 ± 4.4
Charpy Impact strength (kJ/m²) (X-Y)ASTM D256 (ISO 179, GB/T 1043)9.9 ± 1.6

Mechanical Properties (Z Specimens)

PropertyTesting MethodTypical Value
Young’s modulus (MPa) (Z)ASTM D638 (ISO 527, GB/T 1040)1943.2 ± 51.6
Tensile strength (MPa) (Z)ASTM D638 (ISO527, GB/T 1040)23.5 ± 0.7
Elongation at break (%) (Z)ASTM D638 (ISO527, GB/T 1040)5.9 ± 1
Bending modulus (MPa) (Z)ASTM D790 (ISO 178, GB/T 9341)2398 ± 147.5
Bending strength (MPa) (Z)ASTM D790 (ISO 178, GB/T 9341)39.2 ± 2.3
Charpy Impact strength (kJ/m²) (Z)ASTM D256 (ISO 179, GB/T 1043)6.4 ± 0.1

Recommended Printing Conditions

ParameterRecommended Setting
Drying temperature (°C)80
Drying Time (h)3 – 4
Maximum moisture content (%)0.02
Barrel – zone 1 temperature (°C)210 – 220
Barrel – zone 2 temperature (°C)220 – 240
Barrel – zone 3 temperature (°C)230 – 250
Nozzle temperature (°C)230 – 240
Bed temperature (°C)40 – 80

Other Comments

  • It is recommended to stop feeding and continue extruding until the extruder is fully empty if printing stops for a short term (10-30 min).
  • If the printing stops for a long term (several hours), stop feeding and continue extruding until the extruder is fully empty, then use polyethylene (PE) to clean the extruder. This helps prevent material carbonization and keeps the extruder in good condition.