Geomagic 3D Software for Aerospace Industry
The aerospace industry plays a crucial role in transporting millions of passengers and handling thousands of tons of cargo each day. Due to the immense responsibility involved, aerospace manufacturers and suppliers are subject to extremely stringent standards of quality, precision, and durability to ensure safety and reliability.
A combination of 3D scanning and Geomagic from OQTON is used primarily for two key workflows: inspection and reverse engineering. In the inspection process, 3D scanning ensures that components meet strict specifications, while reverse engineering enables the replication and improvement of existing parts. These technologies not only have a wide range of applications but also offer significant opportunities for saving time and improving accuracy, ultimately transforming the way aerospace components are produced and maintained.
Aerospace Applications
Inspection with Geomagic CONTROL X
Aircraft engine components regularly undergo thorough inspections, as any malfunction could lead to catastrophic consequences. Scan-based inspections offer a promising way to improve safety in this process. Scanners can collect millions of data points within minutes, providing a far more detailed dataset than traditional methods. This data can then be swiftly analysed using 3D inspection software to detect deformations and errors.
This technology is equally beneficial for inspecting aircraft wings, which can deform due to varying pressure on their upper and lower surfaces during flight, potentially affecting the jet’s aerodynamic efficiency. 3D scanners offer precise measurements of defects, such as width, length, and depth. Furthermore, generating a comparison report between the scan and the CAD model is easier using 3D inspection software. These reports typically include a colour deviation map highlighting defects like dents or deformations.
Measurement for Inspection
The fuselage, which forms the main body of the aircraft, plays a critical role in determining the aerodynamics of the aircraft. Regular measurements are performed to ensure the aircraft complies with safety and performance standards. 3D scanners significantly speed up this process by efficiently generating detailed point cloud data for each measurement.
Reverse Engineering with Geomagic DESIGN X
Reverse engineering involves recreating a part as a 3D model when no original design drawings are available.
By scanning an existing part, you can design new components based on the original with Geomagic Design X, avoiding the need to start from scratch. This is especially useful for aging aircraft and helicopters, allowing parts to be replicated from functioning components.
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